Liquid-Filled Softgels
Softgels —
sealed, stable,
bioavailable
Hermetically sealed liquid-filled capsules — the preferred format for omega-3 oils, fat-soluble vitamins, and oil-based botanical extracts.
Format Capabilities
Softgel encapsulation at every scale
Our softgel lines produce hermetically sealed capsules filled with oils, semi-solids, and paste formulations. Gelatin and fish gelatin shells in oval, round, and oblong shapes — with custom colours and sizes to match your brand.
Softgels are the preferred format for oil-based actives like omega-3, vitamin D, and CoQ10 — offering superior bioavailability and consumer acceptance over liquid alternatives.
Manufacturing Process
How we produce
your softgels
From oil preparation to hermetically sealed capsules — a precision liquid-fill process.
Applications
What do brands use softgels for?
Omega-3 Fish Oils
EPA/DHA concentrates in gelatin or fish gelatin shells — our highest-volume softgel format.
Vitamin D
Oil-based vitamin D3 in precise microgram doses for maximum absorption.
CoQ10
Ubiquinone and ubiquinol in oil suspension for enhanced bioavailability.
Botanical Oils
Evening primrose, black seed, oregano oil — liquid botanical extracts in sealed capsules.
Beauty & Skin
Vitamin E, biotin, hyaluronic acid — oil-based beauty supplements in branded softgels.
Brain Health
DHA, phosphatidylserine, MCT oil — cognitive support formulas in easy-to-swallow softgels.
Quality Assurance
Every softgel, every batch
Softgel manufacturing requires precise control of fill volume, shell thickness, and sealing integrity. Our rotary die process is monitored continuously with in-line weight and visual inspection systems.
Every batch undergoes dissolution testing, leak detection, and oxidative stability analysis — critical for oil-based products where rancidity affects both efficacy and consumer experience.
What We Test
Softgel-specific QC
FAQ